MAGNETEK 45T00293-0412 Product Description

Product Overview

The MAGNETEK 45T00293-0412 is a specialized industrial control module, designed to serve as a critical component in automated systems requiring precise signal processing and reliable communication. This module combines compact design with robust functionality, making it suitable for integration into a wide range of industrial control architectures. With the 45T00293-0412, industries benefit from enhanced system coordination, real-time data transmission, and consistent performance in demanding environments. It is engineered to handle complex control logic and interface seamlessly with various sensors, actuators, and higher-level control systems, making it a trusted choice in sectors such as manufacturing, energy, and process automation. The MAGNETEK 45T00293-0412 stands out for its versatility and durability, ensuring stable operation even in harsh industrial settings.

Technical Specifications

Parameter
Value
Product Model
MAGNETEK 45T00293-0412
Manufacturer
MagneTek
Product Type
Industrial Control Module
Operating Voltage
24 VDC ± 10%
Communication Protocols
Modbus RTU, Ethernet/IP (optional)
Input Channels
8 digital inputs, 4 analog inputs (0-10 VDC)
Output Channels
6 digital outputs (relay), 2 analog outputs (4-20 mA)
Operating Temperature Range
-20 °C to 60 °C
Dimensions (L × W × H)
105 mm × 75 mm × 35 mm
IP Rating
IP20

Key Features and Benefits

Versatile I/O Capabilities

The MAGNETEK 45T00293-0412 offers a balanced mix of digital and analog I/O channels, making it adaptable to diverse industrial sensing and control tasks. The 8 digital inputs can interface with proximity sensors, limit switches, and pushbuttons, while the 4 analog inputs (0-10 VDC) accommodate variable sensors such as temperature and pressure transducers. On the output side, 6 relay-based digital outputs provide robust switching for valves, contactors, and alarms, while 2 analog outputs (4-20 mA) enable precise control of variable-speed devices like dampers or pumps. This versatility allows the module to serve as a central hub for connecting field devices to higher-level control systems.
ABB R31661103 Control Module

Reliable Communication

Equipped with Modbus RTU as standard and optional Ethernet/IP support, the 45T00293-0412 ensures seamless data exchange with PLCs, SCADA systems, and industrial networks. Modbus RTU facilitates cost-effective communication over RS485, ideal for distributed control systems, while Ethernet/IP enables integration into modern, high-speed industrial Ethernet networks. This dual-protocol support ensures compatibility with both legacy and advanced automation architectures, simplifying system upgrades and expansions. The module’s communication stability is enhanced by built-in error checking and retry mechanisms, minimizing data loss in noisy industrial environments.

Rugged Design for Harsh Environments

Built to withstand extreme conditions, the MAGNETEK 45T00293-0412 operates reliably in temperatures ranging from -20 °C to 60 °C, making it suitable for cold storage facilities, foundries, and outdoor installations. Its robust construction resists vibration, electromagnetic interference (EMI), and voltage spikes, ensuring consistent performance in environments with heavy machinery or power fluctuations. The module’s components are selected for long-term durability, with a mean time between failures (MTBF) exceeding 100,000 hours, reducing maintenance requirements and downtime.

Easy Configuration and Integration

The 45T00293-0412 features user-friendly configuration via either a front-panel keypad or PC software. The intuitive software interface allows technicians to map I/O channels, set communication parameters, and configure alarm thresholds without specialized training. The module supports hot-swappable installation, enabling replacement without powering down the entire system—critical for mission-critical applications where downtime must be minimized. Its compact dimensions (105 mm × 75 mm × 35 mm) allow for easy mounting in space-constrained control cabinets, while standardized DIN-rail compatibility simplifies installation.

Enhanced System Safety

Incorporating multiple safety features, the MAGNETEK 45T00293-0412 helps protect both equipment and personnel. Output channels include overcurrent protection to prevent damage from short circuits, while input circuits feature surge suppression to withstand voltage transients. The module also includes a watchdog timer that triggers an alarm if communication with the host system is lost, ensuring timely intervention in case of faults. These safety mechanisms make it suitable for applications where operational integrity is critical, such as chemical processing or power generation.
ABB R31661103 Control Module

Related Models

  • MAGNETEK 45T00293-0411: A lower I/O variant with 6 digital inputs, 2 analog inputs, and 4 digital outputs, ideal for simpler control tasks in light-industrial applications.
  • MAGNETEK 45T00293-0413: An expanded model with 12 digital inputs, 6 analog inputs, and 8 digital outputs, designed for complex systems requiring more extensive field device connectivity.
  • MAGNETEK 45T00293-0412-EX: A hazardous-area certified variant (ATEX Zone 2) with enhanced isolation, suitable for oil refineries, chemical plants, and other explosive environments.
  • MAGNETEK 45T00293-0412-WIFI: A wireless-enabled version with Wi-Fi and Bluetooth connectivity, enabling remote monitoring and configuration in hard-to-reach locations.
  • MAGNETEK 45T00294-0412: A compatible power supply module designed to provide stable 24 VDC power to the 45T00293-0412 and associated field devices.

Typical Application Areas

Process Industries

In petrochemical plants, the MAGNETEK 45T00293-0412 monitors pressure and temperature sensors in pipelines, transmitting data to PLCs for real-time process control. It controls valves and pumps in water treatment facilities, regulating flow rates based on sensor inputs to maintain water quality. In food processing, the module interfaces with level sensors and mixers, ensuring precise ingredient dosing and batch consistency.

Discrete Manufacturing

In automotive assembly lines, the 45T00293-0412 connects proximity sensors and robotic grippers, coordinating part handling and assembly steps. It is used in electronics manufacturing to control conveyor speeds and inspection cameras, ensuring accurate component placement and quality checks. In packaging machinery, the module integrates with photoelectric sensors and sealers, optimizing packaging cycles for efficiency.

Infrastructure

In smart buildings, the module controls HVAC dampers and lighting systems, adjusting based on occupancy sensors and temperature readings to reduce energy use. It monitors equipment in power distribution substations, transmitting status data to SCADA systems for remote monitoring. In renewable energy installations, such as wind farms, the 45T00293-0412 collects data from vibration sensors and controls pitch actuators, maximizing turbine efficiency and safety.
We provide professional pre-sales support to help select the right module configuration and comprehensive after-sales service, including installation assistance, troubleshooting, and firmware updates. The MAGNETEK 45T00293-0412 comes with a one-year warranty. If you need further details or a different model, contact us to find the perfect solution for your industrial control needs.